Ai 6″ Glass Turnkey Thin Film Distillation System ETL
$114,990.00
PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES
- High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
- Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
- Low-placed feeding flask for ease of operation
- Driving motor with magnetic coupling sealing ensures a high vacuum level
- Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
- A transparent glass system allows you to see through all processes
- Auto delay safety circuit for diffusion pump cooling
- Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
- Agilent diffusion pump with oil level indicator
- PolyScience immersion cooler down to -80°C (no dry ice needed)
- Installation included in the price within contiguous 48 US states
- Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
- ETL tested to UL and CSA standards
CAUTION!
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
| Weight | 1647 lbs |
|---|---|
| Evaporator configuration | Roller (+$0.00), Wiper (+$0.00) |
Specifications
| Model |
TG-6 |
| Throughput | 2L to 5L per hour (base on processes and material fed) |
| Main Evaporator
|
Evaporating area: approximately 2,500 cm^2 Material: borosilicate glass Glass jacket volume: approx. 3L Heated circulator: 3kW heater, 300°C maximum operating temperature |
| Main Condenser
|
Condensing area: approximately 4,000 cm2 Material: borosilicate glass Style: coil Glass jacket volume: approx. 1.5L Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature |
| Wiping System
|
Style: roller or blade Roller/blade material: PTFE Driving motor: speed-adjustable with magnetic coupling Motor controller: DELTA |
| Cold Trap | Material: borosilicate glass with polyethylene lid Depth: 17″ Quantity: one Receiving flask volume: 1L Immersion cooler: Huber -100°C TC100 |
| Feeding System | Gear pump x 1 Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Flask: glass, 10L, jacketed, refillable during operation, with lid Flask jacket volume: approx. 4L Heating controller: OMRON Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: jacketed, heated, insulated stainless steel tubing |
| Distillate Discharge | Receiving flask volume: 10L, glass Drain passage: non-heated Sealing gasket: Viton |
| Residue Discharge |
Receiving flask volume: 10L, glass Drain passage: heated and insulated Heating: heated tape with insulation Heating controller: Omron Sealing gasket: Viton Recommended circulating thermal fluid temperature: 80°C to 120°C |
| Vacuum System | Vacuum gauge: Agilent gauge with LCD display for high vacuum application Vacuum pump: Welch CVRpro 30 with oil mist filter Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time) |
| Sealing gasket | All food-grade Viton |
| Electrical Control Cabinet | Wiper motor controller x 1 Gear pump controller x 1 Feeding tubing heater controller x 1 Residue discharge heater controller x 1 Main power switch x 1 Vacuum pump switch x 1 Diffusion pump switch x 1 |
| Main Mounting Frame | Heavy-duty stainless steel, mounted on four swivel casters with leveling feet |
| Main Power |
230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request) |
| Unit dimensions, weight |
86x25x78″, 1150lbs
|
| Shipping dimensions, weight |
1 Crate: 97x31x81″, 1197 lbs
1 Pallet: 40x48x42″, 450 lbs
|
| Compliance | ETL tested to UL and CSA standards |
Standard Packages
| Component description |
Quantity |
Part image |
| CHILLER/HEATER HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz 208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display |
3 pcs |
   |
| TC100e | 1 pc |  |
| VACUUM PUMP Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter |
1 set |
 |
| Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power |
1 pc |  |
| Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz | 1 pc |  |
| Diffusion pump oil 40cc | 1 pc |  |
| Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings | 1 pc |  |
| TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump | 1 set |
 |
| DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L) |
2 pcs |  |
| Antifreeze 1-gallon (3.78L) |
3 pcs |  |
| 1L cold trap collection flask, glass |
4 pcs |  |
| 10L receiving flask, glass with 2x cork rings | 6 pcs |  |
| Viton sealing gasket | 2 sets |  |
| Needle Valve | 1 pc |  |
| 8×8 Scissor Jack | 2 pcs |  |
| KF25 bellow, clamps, adapter, tubing |
1 set |  |
| 2x 10L Receiving Flask Clamps 1x Cold Trap Flask Clamps |
3 pcs |  |
| User’s manual | 1 pc |  |
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