• Home
  • /
  • Shop
  • /
  • Ai 3” Glass Thin Film Turnkey With Installation And Training

Ai 3” Glass Thin Film Turnkey With Installation And Training

$50,000.00

SKU: TG-3 Category:

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low-placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures a high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
  • A transparent glass system allows you to see through all processes
  • Heavy-duty stainless steel frame
  • Installation included in the price within contiguous 48 US states
  • Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

Evaporator configuration

Roller (+$0.00), Wiper (+$0.00)

Specifications

 

Model
TG-3
Power
Heating Tape Controller: 220V 50/60Hz 1-phase
Stirrer: 220V 50/60 Hz 1-phase
PCG-750 Vacuum Gauge: 110V 50/60Hz 1-phase
Unit Weight / Turnkey Weight
127 lbs / 270 lbs
Unit Dimensions / Turnkey Dimensions
42” x 18” x 46” / 52” x 18” x 62” (W x D x H)
Shipping Dimensions

45” x 21” x 62” (W x D x H) (Skid Crate)

40″ x 48″ x 40″ ( W x D x H) (Accessories Pallet)
Shipping Weight
275 lbs (Skid Crate) / 377 lbs (Accessories Pallet)
Throughput 500ml per hour average (based on processes and material fed)
Condenser
Surface Area: 500 cm^2
Condenser Type: Coil
Material: 3.3 Borosilicate Glass
Volume: Approx. 500mL
Operating Temperature: -25°C to 200°C
Evaporator Surface Area: 600 cm^2
Material: 3.3 Borosilicate Glass
Volume: Approx 2L
Operating Temperature: 25°C to 200°C
Wiper System Style: Spring-tensioned Multi Segmented
Material: PTFE
Driving Motor: Adjustable Speed Overhead Motor
Stirrer Coupling Type: Magnetic Drive
Cold Trap Material: 3.3 Borosilicate Glass
Depth:12”
Quantity: One
Receiving Flask Volume: 500mL
Recommended Coolant: Dry ice or immersion chiller (immersion chiller not included in the turnkey package)
Feeding System Flask: Glass, 1.5L Jacketed
Flask Jacket: Approximately 1L
Feeding System: Manual Valve
Sealing Gaskets Food Grade Viton
Vacuum System Vacuum Gauge: PCG-750 with LCD display for high vacuum application
Vacuum Pump: SuperVac 11 with oil mist filter
Temperature Control Units Evaporator and Feed Flask: Kiss 205b
Internal Condenser: Kiss K6

 

Standard Packages

 

Part description
Quantity
Part image
500mL cold trap receiving flask, glass 1 pc
2L receiving flask, glass (For TG-3 only) 2 pcs
Set of Stainless-Steel Flexible Hoses (2x 40 inch, 1x 24 inch) 3 pcs
Flask Securing Clamps 4 pcs
Insulated Silicone Tubing (minimum of 6 ft) 2 pcs
6×6” Stainless Steel Scissor Jacks 2 pcs
2L Cork Ring 2 pcs
2x 24/40 Lid Caps and 1x Feed Flask Inlet with Valve 3 pcs     
Feed Flask with 1x Clamp, 1x 3 port 24/40 Lid, and 2x Gaskets, 2x Valves, and 2x Fittings 1 set
(7 pcs)
   
Feed Flask Supporting Clamp with Bosshead and screws 1 pc
220V Temperature Controller 1 pc
Heat Tape with Thermocouple 2 pcs
220V Overhead Stirrer 1 pc
Spare O—Ring Set 1 set
Thin Film Pump and Vacuum Gauge and manifold, with Bleed valve, adapter, and 2x KF16 clamps and centering rings 1 set
Glass to SST Flexible Hose Adapter and gaskets (may come preinstalled on feed flask and thin film) 4 pcs
12 mm Yor Lok to M16 Huber Unit Connector and 12 mm Yor-Lok to Hose Adapters 1 set
(4 pcs)

KF25 bellow, clamps, and centering rings 1 set
3x Allen Keys and 2 sets of Allen screws (6 pcs ea., and 1 set of hose clamps (6 pcs) 2 sets     
TG-3 glass Thin Film evaporator, lid, and skid 1 set
User’s manual 1 pc
CHILLER/HEATER
HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60HzHUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz
2 pcs     
VACUUM PUMP
Ai SuperVac 11.3 Cfm Corrosion-Resist 2-Stage Pump
1 pc
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L) 1 pc
Antifreeze 1-gallon (3.78L) 50-50 mix ethylene glycol and water 2 pcs
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power 1 pc
24V Power Supply for Agilent PCG-750 Gauge AGPS45INT 1 pc