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  • Ai 6″ Glass Turnkey Thin Film Distillation System ETL

Ai 6″ Glass Turnkey Thin Film Distillation System ETL

$114,990.00

SKU: TG-6 Category:

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

 

Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low-placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures a high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
  • A transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Agilent diffusion pump with oil level indicator
  • PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Installation included in the price within contiguous 48 US states
  • Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
  • ETL tested to UL and CSA standards

 

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

Evaporator configuration

Roller (+$0.00), Wiper (+$0.00)

Specifications

 

 Model
 TG-6
 Throughput  2L to 5L per hour (base on processes and material fed)
 Main Evaporator

 

 Evaporating area: approximately 2,500 cm^2
 Material: borosilicate glass
Glass jacket volume: approx. 3L
Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser

 

 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
Style: coil
Glass jacket volume: approx. 1.5L
Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System

 

 Style: roller or blade
Roller/blade material: PTFE
Driving motor: speed-adjustable with magnetic coupling
Motor controller: DELTA
 Cold Trap Material: borosilicate glass with polyethylene lid
Depth: 17″
Quantity: one
Receiving flask volume: 1L
Immersion cooler: Huber -100°C TC100

 Feeding System  Gear pump x 1
Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
Material: stainless steel body with Viton gaskets
Style: jacketed, heated
Recommended circulating thermal fluid temperature: 80°C to 120°C
Flask: glass, 10L, jacketed, refillable during operation, with lid
Flask jacket volume: approx. 4L
Heating controller: OMRON
Heated circulator: 2kW heater, 200°C maximum operating temperature
Construction: jacketed, heated, insulated stainless steel tubing
 Distillate Discharge  Receiving flask volume: 10L, glass
Drain passage: non-heated
Sealing gasket: Viton
 Residue Discharge
 Receiving flask volume: 10L, glass
Drain passage: heated and insulated
Heating: heated tape with insulation
Heating controller: Omron
Sealing gasket: Viton
Recommended circulating thermal fluid temperature: 80°C to 120°C
 Vacuum System  Vacuum gauge: Agilent gauge with LCD display for high vacuum application
Vacuum pump: Welch CVRpro 30 with oil mist filter
Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)
 Sealing gasket  All food-grade Viton
 Electrical Control Cabinet  Wiper motor controller x 1
Gear pump controller x 1
Feeding tubing heater controller x 1
Residue discharge heater controller x 1
Main power switch x 1
Vacuum pump switch x 1
Diffusion pump switch x 1
 Main Mounting Frame  Heavy-duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit dimensions, weight
86x25x78″, 1150lbs
 Shipping dimensions, weight
1 Crate: 97x31x81″, 1197 lbs
1 Pallet: 40x48x42″, 450 lbs
 Compliance  ETL tested to UL and CSA standards

 

Standard Packages

 

Component description
Quantity
Part image
CHILLER/HEATER
HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display

3 pcs
 
TC100e 1 pc
VACUUM PUMP
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter
1 set
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power
1 pc
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz 1 pc
Diffusion pump oil 40cc 1 pc
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings 1 pc
TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump 1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
Antifreeze 1-gallon (3.78L)
3 pcs
1L cold trap collection flask, glass
4 pcs
10L receiving flask, glass with 2x cork rings 6 pcs
Viton sealing gasket 2 sets
Needle Valve 1 pc
8×8 Scissor Jack 2 pcs
KF25 bellow, clamps, adapter, tubing
1 set
2x 10L Receiving Flask Clamps
1x Cold Trap Flask Clamps
3 pcs
User’s manual 1 pc