Ai 3” Glass Thin Film Turnkey With Installation And Training
$50,000.00
PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES
- High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
- Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
- Low-placed feeding flask for ease of operation
- Driving motor with magnetic coupling sealing ensures a high vacuum level
- Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
- A transparent glass system allows you to see through all processes
- Heavy-duty stainless steel frame
- Installation included in the price within contiguous 48 US states
- Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
CAUTION!
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
| Weight | 652 lbs |
|---|---|
| Evaporator configuration | Roller (+$0.00), Wiper (+$0.00) |
Specifications
| Model |
TG-3 |
| Power |
Heating Tape Controller: 220V 50/60Hz 1-phase
Stirrer: 220V 50/60 Hz 1-phase PCG-750 Vacuum Gauge: 110V 50/60Hz 1-phase |
|
Unit Weight / Turnkey Weight
|
127 lbs / 270 lbs
|
|
Unit Dimensions / Turnkey Dimensions
|
42” x 18” x 46” / 52” x 18” x 62” (W x D x H)
|
|
Shipping Dimensions
|
45” x 21” x 62” (W x D x H) (Skid Crate) 40″ x 48″ x 40″ ( W x D x H) (Accessories Pallet)
|
|
Shipping Weight
|
275 lbs (Skid Crate) / 377 lbs (Accessories Pallet)
|
| Throughput | 500ml per hour average (based on processes and material fed) |
| Condenser |
Surface Area: 500 cm^2 Condenser Type: Coil Material: 3.3 Borosilicate Glass Volume: Approx. 500mL Operating Temperature: -25°C to 200°C |
| Evaporator | Surface Area: 600 cm^2 Material: 3.3 Borosilicate Glass Volume: Approx 2L Operating Temperature: 25°C to 200°C |
| Wiper System | Style: Spring-tensioned Multi Segmented Material: PTFE Driving Motor: Adjustable Speed Overhead Motor Stirrer Coupling Type: Magnetic Drive |
| Cold Trap | Material: 3.3 Borosilicate Glass Depth:12” Quantity: One Receiving Flask Volume: 500mL Recommended Coolant: Dry ice or immersion chiller (immersion chiller not included in the turnkey package) |
| Feeding System | Flask: Glass, 1.5L Jacketed Flask Jacket: Approximately 1L Feeding System: Manual Valve |
| Sealing Gaskets | Food Grade Viton |
| Vacuum System | Vacuum Gauge: PCG-750 with LCD display for high vacuum application Vacuum Pump: SuperVac 11 with oil mist filter |
| Temperature Control Units | Evaporator and Feed Flask: Kiss 205b Internal Condenser: Kiss K6 |
Standard Packages
| Part description |
Quantity |
Part image |
| 500mL cold trap receiving flask, glass | 1 pc |  |
| 2L receiving flask, glass (For TG-3 only) | 2 pcs |  |
| Set of Stainless-Steel Flexible Hoses (2x 40 inch, 1x 24 inch) | 3 pcs |  |
| Flask Securing Clamps | 4 pcs |  |
| Insulated Silicone Tubing (minimum of 6 ft) | 2 pcs |  |
| 6×6” Stainless Steel Scissor Jacks | 2 pcs |  |
| 2L Cork Ring | 2 pcs |  |
| 2x 24/40 Lid Caps and 1x Feed Flask Inlet with Valve | 3 pcs |   |
| Feed Flask with 1x Clamp, 1x 3 port 24/40 Lid, and 2x Gaskets, 2x Valves, and 2x Fittings | 1 set (7 pcs) |
   |
| Feed Flask Supporting Clamp with Bosshead and screws | 1 pc |  |
| 220V Temperature Controller | 1 pc |  |
| Heat Tape with Thermocouple | 2 pcs |  |
| 220V Overhead Stirrer | 1 pc |  |
| Spare O—Ring Set | 1 set |  |
| Thin Film Pump and Vacuum Gauge and manifold, with Bleed valve, adapter, and 2x KF16 clamps and centering rings | 1 set |  |
| Glass to SST Flexible Hose Adapter and gaskets (may come preinstalled on feed flask and thin film) | 4 pcs |  |
| 12 mm Yor Lok to M16 Huber Unit Connector and 12 mm Yor-Lok to Hose Adapters | 1 set (4 pcs) |
 |
| KF25 bellow, clamps, and centering rings | 1 set |  |
| 3x Allen Keys and 2 sets of Allen screws (6 pcs ea., and 1 set of hose clamps (6 pcs) | 2 sets |   |
| TG-3 glass Thin Film evaporator, lid, and skid | 1 set |  |
| User’s manual | 1 pc |  |
| CHILLER/HEATER HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60HzHUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz |
2 pcs |   |
| VACUUM PUMP Ai SuperVac 11.3 Cfm Corrosion-Resist 2-Stage Pump |
1 pc |  |
| DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L) | 1 pc |  |
| Antifreeze 1-gallon (3.78L) 50-50 mix ethylene glycol and water | 2 pcs |  |
| Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power | 1 pc |  |
| 24V Power Supply for Agilent PCG-750 Gauge AGPS45INT | 1 pc |  |
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